- Item No: FES500161
- Weight: 0.43kg
- Dimensions: 240.00mm x 90.00mm x 80.00mm
- SKU: FES500161
- UPC: 4014549212660
Available Options
Festool OS-AH Set Positioning Aid
At a Glance: Precision plunge-cutting guide for the Festool OS 400 VECTURO, featuring tool-free mounting, accurate alignment on scribe marks and a maximum guided plunge depth of 60mm.
Position the Festool OS 400 VECTURO accurately and produce controlled, perpendicular plunge cuts with the Festool OS-AH Set Positioning Aid. The guide base allows the oscillating saw blade to be aligned precisely with a marked cutting line before it enters the workpiece, making it particularly useful for creating cut-outs in delicate or visible surfaces. Its magnetic blade catch helps stabilise the blade during positioning and cutting, while the rubberised contact pad provides a secure grip without unnecessarily marking the workpiece. Tool-free mounting and adjustable positioning reduce set-up time, allowing accurate plunge cuts up to 60mm deep with compatible blades.
The OS-AH Set supports the VECTURO and guides the saw blade perpendicular to the workpiece. This improves control when beginning a plunge cut and helps produce accurate openings in panels, fitted components and sensitive finished surfaces.
Product Highlights
- Precise alignment: Positions the saw blade accurately along a marked cutting line before the plunge cut begins.
- Perpendicular plunge cutting: Guides the blade at a right angle to the workpiece for controlled, repeatable cuts.
- Up to 60mm plunge depth: Supports deep guided cuts with a suitable compatible saw blade.
- Magnetic blade stabilisation: Helps hold the oscillating saw blade securely in the intended position.
- Virtually splinter-free results: Supports clean plunge cuts in suitable delicate and visible surfaces.
- Tool-free installation: The positioning aid and compatible blades can be mounted without separate tools.
- Adjustable positioning: Multiple angle settings allow the guide to be adapted to the application.
- Surface protection: A rubberised contact pad improves grip while helping protect the workpiece.
- Designed for the OS 400: Purpose-made for the Festool OS 400 VECTURO oscillating tool.
Extra Information
- The official Festool product designation is OS-AH Set.
- The positioning aid is designed for the Festool OS 400 VECTURO oscillating tool.
- It enables accurate positioning and sawing directly along a scribe mark.
- The maximum plunge depth with the positioning guide is 60mm.
- A magnetic catch stabilises the saw blade during positioning and plunge cutting.
- The rubberised contact pad provides additional grip and helps protect sensitive surfaces.
- The positioning aid can be installed and adjusted without separate mounting tools.
- The supplied adapter also supports tool-free mounting of the compatible OS-TA depth stop.
- The Festool OS-TA depth stop is not included with the OS-AH Set.
- The OS 400 VECTURO, saw blades and dust-extraction equipment are not included.
Pro Tips
- Mark the complete cut-out clearly and confirm its dimensions before beginning the first plunge cut.
- Select a saw blade long enough for the required depth without exceeding the 60mm capacity of the guide.
- Check that the blade is straight, sharp and correctly seated before mounting the positioning aid.
- Place low-tack masking tape over delicate surfaces before marking and cutting to provide additional protection.
- Allow the magnetic catch to stabilise the blade before aligning it with the scribe mark.
- Hold the base firmly against the workpiece throughout the plunge movement.
- Use a steady feed rate and allow the oscillating blade to cut without excessive downward pressure.
- Stop just short of intersecting corners when creating a cut-out, then complete the corners carefully from the adjoining direction.
- Make a test cut in an offcut when working with an unfamiliar blade or sensitive surface material.
- Remove dust from the guide columns and magnetic blade area regularly to maintain smooth operation.
How to Use
- Switch off and disconnect the OS 400 VECTURO from the power supply.
- Select a compatible plunge-cut saw blade suitable for the workpiece material and required cutting depth.
- Inspect the blade, positioning aid and mounting adapter for wear or damage.
- Fit the saw blade securely to the OS 400 according to the machine instructions.
- Attach the OS-AH positioning aid using the tool-free adapter.
- Adjust the position of the guide to suit the required cutting direction.
- Confirm that the blade is held correctly by the magnetic catch and moves freely through the guide base.
- Mark the required plunge cut or complete cut-out on the workpiece.
- Secure and support the workpiece so that it cannot move during cutting.
- Place the rubberised base pad flat against the workpiece.
- Align the saw blade precisely with the marked cutting line.
- Hold the positioning aid firmly against the surface and switch on the OS 400.
- Allow the machine to reach operating speed before beginning the plunge movement.
- Lower the machine gradually along the guide columns while maintaining steady control.
- Do not exceed the maximum guided plunge depth of 60mm.
- Complete the cut and withdraw the blade carefully while the machine remains under control.
- Switch off the machine and wait for the blade to stop completely before lifting the guide from the surface.
- Disconnect the tool before changing the blade or removing the positioning aid.
Features
- Guided plunge base: Supports the machine and controls blade movement during plunge cutting.
- Magnetic blade catch: Stabilises the blade and assists with accurate positioning on the scribe mark.
- Parallel guide columns: Help maintain perpendicular blade movement as the machine is lowered.
- Tool-free mounting adapter: Allows the positioning aid or compatible depth stop to be attached quickly.
- Multiple angle settings: Enables the positioning aid to be adjusted for different working positions.
- Rubberised base pad: Provides grip and reduces the risk of marking sensitive surfaces.
- 60mm maximum plunge depth: Accommodates suitable long plunge-cut saw blades within the stated capacity.
- Compact accessory design: Adds control without requiring a large routing or cutting template.
Benefits
- Improved cutting accuracy: The blade can be positioned directly on the marked line before entering the material.
- Greater plunge-cut control: The guide columns reduce sideways blade movement and help maintain a square cut.
- Cleaner visible surfaces: The controlled blade entry helps limit unnecessary scratching and splintering.
- Faster preparation: Tool-free mounting reduces the time required to change between freehand and guided cutting.
- Safer machine positioning: The stable base gives the operator a defined support point before starting the plunge cut.
- Useful for installed components: Ideal for producing openings where conventional saws or routers are difficult to position.
- Reduced finishing work: Accurate cuts can minimise the filing, sanding or correction needed afterwards.
- Protects delicate workpieces: The rubberised pad helps prevent the guide base from scratching the surface.
Application
- Precision plunge cuts along marked lines.
- Creating rectangular cut-outs in panels and fitted components.
- Cutting openings in delicate or visible surfaces.
- Producing perpendicular plunge cuts with the OS 400 VECTURO.
- Furniture, cabinet and kitchen installation.
- Cut-outs for electrical fittings, vents and access panels.
- Interior fitting, renovation and repair work.
- Controlled cutting in wood, plastic and other blade-compatible materials.
Safety
- Wear suitable eye and hearing protection while operating the oscillating tool.
- Use respiratory protection and suitable extraction where the material produces harmful dust.
- Disconnect the OS 400 from the power supply before fitting, removing or adjusting the positioning aid or saw blade.
- Use the positioning aid only with the Festool OS 400 and compatible accessories.
- Inspect the guide, adapter, magnetic catch and saw blade before every use.
- Do not use the accessory if any component is bent, cracked, loose or damaged.
- Confirm that the positioning aid and saw blade are mounted securely before starting the machine.
- Secure and support the workpiece firmly before making a plunge cut.
- Check the cutting area for hidden cables, pipes, screws and other obstructions.
- Keep hands away from the blade path and the underside of the workpiece.
- Keep the guide base flat against the workpiece throughout the plunge cut.
- Do not exceed the maximum guided plunge depth of 60mm.
- Do not apply excessive pressure or force the blade through the material.
- Stop the machine immediately if the blade bends, jams or becomes unstable.
- Allow the blade to stop completely before lifting the positioning aid from the workpiece.
- Do not touch the saw blade immediately after cutting, as it may be hot.
- Follow all operating and safety instructions supplied with the OS-AH Set, OS 400 VECTURO and fitted saw blade.
Specifications
| Description | Spec |
|---|---|
| Brand | Festool |
| Cat No. | FES500161 |
| Model | OS-AH Set |
| Product Type | Positioning Aid / Plunge Base |
| Compatible Machine | Festool OS 400 VECTURO |
| Maximum Plunge Depth with Guide | 60mm |
| Blade Stabilisation | Magnetic Catch |
| Mounting System | Tool-Free Adapter |
| Position Adjustment | Multiple Angle Settings |
| Workpiece Contact Surface | Rubberised Protective Pad |
| Cutting Orientation | Perpendicular Plunge Cutting |
| Product Weight | 0.3kg |
| Primary Function | Precision Positioning and Guided Plunge Cutting |
Scope of Delivery:
- 1 x Festool OS-AH Positioning Aid / Plunge Base
- 1 x Adapter for Tool-Free Mounting of the Positioning Aid and Compatible Depth Stop